Vibrating shaker

Vibrating shaker
Vibrating shaker
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Step 1
Loading parts into the bath
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Step 2
Selection of abrasive media
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Step 3
Vibratory surface treatment
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Step 4
Rinsing and cleaning
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Step 5
Assessment of the finish quality

What is a vibrating shaker?

After cutting, milling, or stamping, burrs, micro-irregularities, and sharp edges remain on the parts. For products with complex shapes or serial batches, manual refinement is ineffective. In such cases, vibratory peening is used, a technology that provides a uniform finish without loss of geometry.

The method is suitable for parts with a large number of small elements, internal radii, or complex contours where consistent quality is required on every part.

Віброгалтовка

How the process works

A wet vibrating plate is used in the process. The parts, along with the abrasive bodies, are placed in a bath, where they constantly interact with each other under the influence of vibration. As a result, micro-irregularities are removed and edges are smoothed.

A buffer solution is added to the process, which simultaneously washes away the processing products and prevents re-contamination of the surface. This approach allows for a clean and predictable result without aggressive impact on the material.

What effect does the customer get?

After vibratory hammering, the workpiece looks neat and uniform. Burrs are removed, sharp corners are smoothed, and an even texture is formed. The surface becomes more prepared for further operations, such as painting, anodizing, or applying protective coatings.

In mass production, this is especially important because it ensures the same look and quality throughout the entire batch.

What materials do we work with

The vibratory plate is suitable for carbon and alloy steels, aluminum alloys, brass, bronze and other hard metals. The abrasive media and mode are selected depending on the material and finish requirements.

For parts with complex geometries, the parameters are adjusted to ensure that the finish is uniform across the entire surface.

Format of cooperation

Processing can be performed both for individual parts and for serial batches. The mode is selected individually, taking into account the material, geometry and requirements for the final surface.

Before launching production, we assess the condition of the parts and agree on the expected result. This allows us to avoid time overruns and achieve predictable quality throughout the batch.

For the calculation, it is enough to provide a drawing or a brief description of the task – after analysis, we will agree on the parameters and deadlines.

Пасивація металу

Passivation of metal

Passivation is a chemical surface treatment that forms a thin protective layer.
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Кольорове анодування

Color anodizing

During the process, an oxide layer is formed, into the structure of which the colorant is introduced. After the pores are closed, the color is fixed inside the metal.
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Тверде анодування

Hard anodizing

Hard anodizing is used primarily for aluminum alloys when it is necessary to increase wear and corrosion resistance.
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Анодування алюмінію

Aluminum Anodizing

Aluminum anodizing is an electrochemical process that forms a controlled oxide layer on the metal surface.
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Безколірне анодування

Colorless anodizing

A treatment that forms a transparent protective layer without changing the shade of the surface.
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Піскоструменева обробка металу

Sandblasting of metal

This is one of the key stages before applying anti-corrosion or decorative protective coatings.
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Віброгалтовка

Vibrating shaker

The method is suitable for parts with a large number of small elements.
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Склострумнева обробка металу

Glass blasting of metal

The method is suitable for parts where surface cleanliness, uniform texture, and the absence of foreign inclusions are important.
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Керамічне фарбування

Cerakote (ceramic coloring)

Cerakote creates a thin but dense layer that works as a protection against abrasion, corrosion and mechanical damage.
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Порошкове фарбування

Powder coating

Passivation is a chemical surface treatment that forms a thin protective layer.
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Лазерна порізка неметалів

Laser cutting of non-metals

This is a universal technology that is used to process many sheet materials.
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Лазерне маркування металів

Laser marking of metals

Laser technology ensures repeatability without loss of contrast or accuracy.
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Лазерне гравіювання неметалів

Laser engraving of non-metals

Laser engraving is used wherever precision, clean edges and neat results are required without machining.
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Лазерне гравіювання металу

Laser engraving of metal

Laser engraving is used wherever precision, clean edges and neat results are required without machining.
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    • Aluminum Anodizing
    • Coloring
    • Surface treatment
    • Laser processing
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